How Axxis Boosts Productivity and Quantifies Bottlenecks with SensFlo
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Introduction
In today’s competitive manufacturing landscape, operational efficiency and productivity are crucial. SensFlo, a leader in industrial AI solutions, partnered with Axxis, a premier precision machine shop, to revolutionize their productivity monitoring. By integrating advanced AI with ERP data, SensFlo provided Axxis with real-time insights and enhanced operational performance. Here’s how SensFlo helped Axxis achieve significant improvements in productivity and on-time delivery.
Company Background - Axxis
Axxis is a cutting-edge CNC machine shop located in Southern California, specializing in high-quality machined parts for industries such as aerospace, medical devices, and power generation. Established in 1959, Axxis operates a 40,000 sq. ft. facility equipped with state-of-the-art technology to deliver top-tier products and services.
Challenges
To stay ahead in the industry, Axxis needed to:
- Integrate machine monitoring with ERP data for live productivity tracking.
- Quickly identify and quantify bottlenecks.
- Predict job delays and ensure on-time delivery.
Approaches
1. Initial Assessment
SensFlo began by thoroughly understanding Axxis' equipment, workflow, shift schedules, and management systems. This assessment ensured that the AI solutions were customized to Axxis' specific operational needs.
2. Customized KPI Dashboard
SensFlo collaborated with Axxis' shop floor manager to design a tailored dashboard that tracked key performance indicators (KPIs). This dashboard provided real-time alerts and detailed performance summaries, ensuring that live machine status updates reached the right personnel promptly.
3. Iterative Collaboration
As implementation progressed, SensFlo and Axxis continuously refined the system. Initially, frequent live alerts disrupted important tasks. SensFlo adjusted the notification system to prioritize urgent job completions and send productivity alerts only when predefined thresholds were not met.
Results
1. Increased Productivity
After integrating SensFlo’s solutions, Axxis experienced a 22% increase in productivity. This improvement was due to enhanced visibility and a proactive approach to managing the shop floor. The new system allowed managers and operators to align their efforts, resulting in a more efficient workflow.
2. Enhanced On-time Delivery
The on-time delivery capability improved by 51%, a critical metric for Axxis. SensFlo’s ability to predict job delays and identify bottlenecks before they became issues significantly enhanced delivery reliability.
3. Streamlined Operations
With live productivity monitoring and predictive analytics, Axxis focused on solving problems before they occurred. This proactive approach saved time on management data aggregation and allowed the team to concentrate on continuous improvement and strategic initiatives.
Conclusion
SensFlo’s advanced AI solutions have transformed Axxis' manufacturing operations. By integrating real-time monitoring and predictive analytics, Axxis achieved substantial gains in productivity and on-time delivery. If you aim to enhance manufacturing efficiency and ensure timely delivery, consider partnering with SensFlo to unlock the full potential of your shop floor.
