Success Stories

True Precision Machining

Discover the journey of True Precision Machining, an Aerospace and Medical industry leader, that overcame connectivity challenges to achieve a staggering 34.8% spindle hour increase without additional staff or machines.

SensFlo transformed our operations by providing clear visibility of machine activities and uncovering critical performance insights. Their plug-and-play technology was easy to implement and yielded immediate improvements. By linking progress with data, SensFlo has enhanced our transparency and connectivity with customers, significantly minimizing human errors. This partnership has been a game-changer for us.

Marvin Rodriguez

Vice President

ROI and Performance Metrics

ROI

Increase: 1,635x

Spindle hours

2022: 12,545

2023: 16,905

Increase: 35% (4,360)

Staff or machine increase

None

Client Profile

Facility Location
Bluelton, CA, USA
Website
https://www.trueprecisionmachining.com/
ERP
ProShop
Industry
Aerospace
Medical
Equipment Types
CNC Machining

Challenges

Remote connectivity to machines was a significant challenge faced by the client.

True Precision Machining

Strategy & Implementation

The strategy involved networking all machines through machine IP and Edge devices. The implementation started with a triaxial accelerometer for simple on/off and then moved to more complex controller-based data extraction. The system was integrated with ProShop ERP.

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Solutions Used

Hardware & Firmware

Level 1

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Controllers

Level 1

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Analog

Level 1

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Fault Codes

Level 1

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WiFi

Level 1

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On-Premise

Level 2

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Interoperability

Level 2

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Cloud-Based Solutions

Level 2

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Language Processing

Level 3

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Reporting

FloControl™

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Analytics

FloControl™

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Dashboards

FloControl™

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